Industrial Paint Shop Facilities
Complete turnkey projects bringing surface treatment, painting, curing and handling under one roof.
Complete line · Turnkey installationIndustrial paint shop facilities · since 2011
End-to-end engineering for industrial systems
Process design, manufacturing, mechanical and electrical installation, automation integration and commissioning are delivered under a single contract. We build lines compliant with OEM specifications for the automotive, aerospace and defence industries.
2011 Founded
10 Industries served
3 continents Asia · Europe · Africa
Trusted by
15+
Years of engineering experience
250+
Completed projects
50+
Corporate solution partners
10
Industries served
Services
One supplier, full responsibility for the complete line
Surface Treatment and Electrocoating
Dip or spray lines with degreasing, phosphating, passivation and DI rinse stages; complete E-Coat installations.
6–11 process stages · Spray / dip / E-CoatSpray Booths
Water-wash, venturi and dry-filter wet spray booths, with electrostatic application options.
0.25–0.45 m/s air velocity · 3-stage filtrationIndustrial Ovens
Convection and IR-assisted drying and curing ovens with zone temperature mapping and heat recovery.
60–250 °C operating range · ±3 °C zone deviationAutomated Painting Robots
Robot integration into existing lines: cell design, safety architecture and repeatable coating quality.
EN ISO 13849 compliant safety · Brownfield integrationConveyor Lines
Chain, power&free, monorail and skid handling with synchronised speed control and buffer zone planning.
50–5,000 kg per hanger · 0.5–6 m/min line speedProcess and application
Auxiliary booths and testing
Company
Engineering that fits the site, executed with discipline
“What sets Novatek apart is the integration discipline that carries process automation onto the shop floor.”
- Every project is based on international standards, occupational health and safety legislation and energy efficiency criteria.
- From design through installation to commissioning, the process is managed by a single party; responsibility is never split between suppliers.
- Maintenance, service and technical support mean the operating life of the investment is backed by the same team.
Industries
Every sector has a different process window
How we work
Seven steps from first meeting to acceptance report
Each step has a defined input, output and acceptance criterion. No step begins before the previous one closes.
Technical survey
Part geometry, capacity targets and energy infrastructure are measured on site.
Process design
Stage count, cycle time and temperature window are calculated.
Concept and budget
Layout plan, equipment list and investment budget are presented.
Detailed engineering
Mechanical, electrical and automation designs are submitted for approval.
Manufacturing and inspection
Workshop manufacturing and pre-assembly testing are completed.
Site installation
Mechanical, electrical and automation connections are executed under HSE supervision.
Commissioning
Performance testing, training, documentation and acceptance.
Case study
Colour stability in plastic part painting
Problem
Colour and gloss varied between shifts on plastic exterior body parts; because booth humidity and temperature were uncontrolled, first-pass yield was falling.
Solution
Booth air was connected to a humidity- and temperature-controlled air handling unit, a flame treatment unit was integrated at the line entry, and paint application was moved to a two-robot cell, removing operator-induced variation.
Result
Shift-to-shift colour variation was eliminated, first-pass yield improved and the workload in the touch-up area dropped markedly. Process parameters became reportable per shift.
Standards and compliance
The framework applied in design and manufacturing
Every line is engineered to European machinery safety legislation and the relevant product standards; the technical file and declaration of conformity are part of the delivery.
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2006/42/AT
CE marking and technical file preparation under the Machinery Directive.
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ATEX 2014/34/AB
Explosive atmosphere classification and zone-compliant equipment selection.
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EN 12215
Safety requirements for spray booths: ventilation and fire protection measures.
-
EN 1539
Solvent vapour safety in drying and curing ovens.
-
EN 60204-1
Safety of machinery electrical equipment and control panel design.
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EN ISO 13849-1
Safety circuits designed with performance level (PL) calculation.
Let us schedule a technical pre-meeting for your project
Share your part dimensions, target capacity and paint type; our process engineer will prepare an initial concept and budget range.
Contact
Reach the right team in one step
Sending your request to the right place from the start is the single biggest factor in response time. Pick the channel that matches your need.
- 01
Quotes and projects
Technical proposals for new facilities, modernisation or capacity increases.
- 02
Technical support and service
Faults, spare parts, scheduled maintenance and upgrades on running lines.
- 03
Sales and information
Product details, price ranges, lead times and general questions.
- 04
Accounting
Invoices, account statements, payments and collections.
Quotation
Send your quote request
Your request goes directly to our process engineering team. Technical files (DWG, PDF, STEP) can be attached to the reply e-mail.
- Headquarters
- İstasyon Mah. İzmir-İstanbul Yolu Cad. No:17
Saruhanlı / Manisa / Türkiye - novatek@novaendustri.com
- Office hours
- Monday – Friday · 08:00 – 18:00
İstasyon Mah. İzmir-İstanbul Yolu Cad. No:17 · Saruhanlı / Manisa
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